Consulting, Expertise, and Auditing

Sustainably Optimizing the Performance of Industrial Mixing Equipment

 

Over the years, changes in raw materials, production constraints, regulatory requirements, and productivity goals have required continuous adaptation of industrial equipment.

For more than three decades, RMC Marc Guittard has been supporting its industrial customers in analysing, optimizing, and ensuring the long-term reliability of their mixing facilities for high- and very-high-viscosity products.

Drawing on the expertise of its specialized technicians, the company works directly at production sites in France and internationally to evaluate equipment in operation, identify areas for improvement, and propose technical solutions suited to each customer’s specific challenges.

Beyond manufacturing new equipment, RMC Marc Guittard applies its expertise to optimize industrial performance, reduce maintenance costs, and extend the service life of existing facilities.

Technical support close to the production sites

Every mixing process has its own specific requirements.

The nature of the products, their viscosity, production rates, operating conditions, and the work environment all directly influence the mixer’s performance.

RMC Marc Guittard technicians conduct technical audits on-site to analyse the condition of the equipment, its operation, and its suitability for current production needs.

This expertise makes it possible, in particular, to:

  • evaluate the performance of existing facilities,
  • identify sources of wear or loss of efficiency,
  • analyse the process’s operating parameters,
  • propose technical and mechanical improvements,
  • optimize the safety, reliability, and productivity of the equipment.

Each audit results in concrete recommendations tailored to the customer’s industrial objectives and budgetary constraints.

 

Upgrading equipment with the latest innovations

An industrial Sigma Kneader Mixer is a long-term investment. Many operating equipment still have excellent production potential today, provided that available technological advancements are incorporated.

RMC Marc Guittard supports its customers in upgrading their equipment by offering mechanical, electrical, and process upgrades that improve performance without requiring a complete replacement of the systems.

Depending on specific needs, these upgrades may include:

  • replacement of mechanical components,
  • upgrades to transmission systems,
  • improvements to safety devices,
  • modernization of electrical controls and automation systems,
  • integration of new sealing systems or vacuum operation systems,
  • optimization of energy efficiency and maintenance.

This approach significantly extends the service life of the equipment while improving its productivity.

  

Leading Industrial Components

Because the reliability of a Sigma Kneader Mixer also depends on the quality of its components, RMC Marc Guittard prioritizes the use of brands recognized throughout the global industry.

In particular, the equipment may incorporate components from leading international manufacturers:

  • bearings: SKF®, Timken®;
  • motors: ABB®, Siemens®, SEW®;
  • gearboxes: Flender®, SEW®, Rossi®;
  • couplings: KTR®, Flender®;
  • electrical and automation components: Schneider Electric®, Steute®, Pepperl+Fuchs®.

This selection ensures the availability of spare parts, the reliability of the equipment, and simplified maintenance worldwide.

 

A multi-skilled team serving the industry

One of RMC Marc Guittard’s strengths lies in the diversity of its technical teams.

The technicians provide support throughout the entire lifecycle of industrial equipment:

  • technical expertise and audits,
  • preventive and corrective maintenance,
  • refurbishment and reconditioning,
  • mechanical modifications,
  • manufacturing of new equipment,
  • commissioning,
  • after-sales support,
  • support for production teams.

This comprehensive approach allows manufacturers to benefit from a single point of contact throughout the entire life cycle of their facilities.

 

Comprehensive technical traceability

 Each piece of equipment monitored by RMC Marc Guittard has a technical history that ensures long-term support.

This includes:

  • 2D and 3D manufacturing drawings,
  • complete bills of materials,
  • component data sheets,
  • dimensional inspections performed in the workshop,
  • service reports,
  • maintenance and refurbishment work performed.

This document management system facilitates future service calls and ensures a thorough understanding of each piece of equipment.

 

Lifetime Monitoring of Mixers

Some of the Sigma Kneader Mixers monitored by RMC Marc Guittard have been in production for over 60 years.

For each one, the company maintains a detailed history that includes the original manufacturing specifications, spare parts supplied, maintenance operations and their frequency, technical modifications made, and various refurbishments performed.

This accumulation of data ensures faster, more reliable, and more efficient maintenance, while supporting manufacturers in their long-term investments.

 

A Long-Term Partnership with the Industry

At RMC Marc Guittard, our relationship with customers doesn’t end with the delivery of equipment.

The company builds a true partnership based on proximity, the availability of its teams, and ongoing technical support. Remote assistance, on-site service, technical documentation, spare parts supply, equipment monitoring, and support for future upgrades ensure that manufacturers have a reliable partner capable of ensuring the long-term reliability of their facilities worldwide.

Optimise your mixing process today

Do you work with very high-viscosity products?

Our experts can help you to:

  • identify the right technology
  • select the correct equipment size
  • optimise your industrial process

Contact RMC Marc Guittard for a customised study

  • Analysis of your product
  • Technical recommendations
  • Tailor-made solution