Industrial Sigma Kneader Mixer: the right solution for high-viscosity products mixing

Introduction

In the chemical, polymer and engineering materials industries, the processing of highly viscous or non-flowing products presents a critical challenge. Conventional mixing technologies quickly reach their limits when dealing with pasty, sticky or heavily filled materials.

The RMC Marc Guittard Z-arm mixer, also known as the Sigma Mixer or Sigma Kneader, is designed to meet these extreme challenges by ensuring homogeneous, reproducible and controlled mixing.

Malaxeur à bras Z sigma

High-performance kneading mechanism

The Sigma Kneader Mixer is based on the principle of intensive double kneading in a horizontal mixing tank: two Z-shaped (Sigma) arms rotate in opposite directions.

The precise gap between the arms and the mixing tank also generates a shearing effect, enabling different raw materials to be homogenised effectively.

The differential speeds generate a dynamic three-dimensional mixing action.

The product is subjected to high mechanical forces, the movement of which combines compression, shearing and stretching.

The result: perfect dispersion, even for the most complex formulations.

Mechanical action suited to extreme products

Unlike conventional agitators, the Sigma Kneader Mixer acts directly on the material:

  • immediate capture of ingredients
  • rapid incorporation of powders
  • gradual homogenisation of fillers

 

It is particularly effective on:

  • non-free-flowing products
  • highly viscoelastic mixtures
  • heavy-duty or abrasive formulations
Malaxeur bras Z industriel RMC GUITTARD

Stages of the mixing cycle

1

Loading of materials

Introduction of the various components (liquids, powders, additives)

Option for automated feeding

2

Incorporation and pre-mixing

Rotation of the mixing arms

High speed capture and incorporation of materials

3

Intensive kneading

Key stage of the process

Increase in motor torque

Gradual homogenisation of the mixture

4

Refining the mixture

Removal of agglomerates

Stabilisation of texture and properties

5

Product discharge

Tilting tank or screw extrusion for emptying the tank

Suitable for sticky or non-flowing products

Control of process parameters

Thermal management

Marc Guittard RMC mixers can be fitted with:

  • A double thermal casing
  • Controlled heating or cooling

essential for:

  • Polymerisation
  • Heat-sensitive products

Vacuum processing (optional)

  • Removal of air bubbles
  • Improved final quality

Recommended for:

  • Silicones
  • Sealants
  • Engineering composites

High-strength transmission

  • Design suited to high torques
  • Reliability with challenging products
  • Extended service life

Industrial applications

Chemicals and materials

  • adhesives and glues
  • energy materials
  • resins
  • fillers and sealants

Technical industries

  • ceramics
  • inks
  • metal powders
  • composites
  • brake linings

Polymers and Silicones

  • rubber
  • RTV / HTV
  • technical components

Food and drink

 
  • thick pastes
  • high-consistency products
  • chewing gum
  • cereal bars

Why choose a Sigma Kneader Mixer?

RMC Marc Guittard benefits

  • High mechanical strength
  • High torque suitable for extreme products
  • Optimal homogeneity
  • Customised design
  • Suitable for sticky and non-flowing products

RMC Marc Guittard Expertise

A recognised know how

RMC Marc Guittard is an industrial mixing and kneading specialist for:

  • Complex products
  • Critical formulations
  • Taylor made needs

A solution tailor-made for your process

Each mixer can be configured according to:

  • product viscosity
  • production volume
  • process requirements (ATEX, vacuum, thermal, etc.)

Optimise your mixing process today

Do you work with very high-viscosity products?

Our experts can help you to:

  • identify the right technology
  • select the correct equipment size
  • optimise your industrial process

Contact RMC Marc Guittard for a customised study

  • Analysis of your product
  • Technical recommendations
  • Tailor-made solution

Conclusion

The RMC Marc Guittard Sigma Kneader Mixer has established itself as a global reference for mixing very high-viscosity products. Its ability to deliver intensive and uniform mixing makes it a reliable and indispensable piece of equipment for demanding industries.

 

Optimisez votre process de mélange dès aujourd’hui